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Course Code
INCE-001
CMRP - Certified Maintenance & Reliability Professional Preparation Exam
- Certification The Certified Maintenance & Reliability Professional (CMRP) program is the #1 leading credentialing program for certifying the knowledge, skills and abilities of maintenance and reliability professionals.
- The CMRP is accredited by the American National Standards Institute (ANSI), which follows ISO standards for its accreditation and processes. CMRP is a thorough examination of a broader scope of expertise measured against a universal standard. It was developed to assess professionals' aptitude within the five (5) pillars of the Maintenance and Reliability Body of Knowledge: Business Management, Equipment Reliability, Manufacturing Process Reliability, Organization and Leadership, and Work Management.
Learning Outcomes
- Application of several reliability tools
- Understand the Model of Excellence for Maintenance and how to use this to improve company profitability
- Develop effective methodologies to improve Manufacturing Process Reliability
- Weibull and RAM analysis
- Applying Preventative Replacement calculations to determine the Optimal Replacement Time
- Describe the key aspects of improving reliability at equipment level
- Utilize leadership skills to achieve maintenance and reliability excellence
- Demonstrate best practice in Work Management, including the principles of managing work flow, planning and scheduling, and shutdown management
- Analyzing the plant equipment failure events by using quantitative reliability methods such as
- Determining optimum maintenance strategies based on failure statistical analysis
- Understanding condition monitoring fundamentals and benefits
- Determining maintenance task’s optimal frequencies
Course Contents
- Introduction
- SMRP and CMRP Overview
- SMRP Body of Knowledge (BOK) overview
- Asset Management Strategy
- Aligning asset management objectives with business objectives
- Asset Information management and Criticality Assessment
- Developing strategic life cycle asset management plan-(AMP)
- Identifying asset management key enablers
- Performance management
- Total Productive Maintenance (TPM)
- Overall Equipment Effectiveness (OEE)
- Autonomous Maintenance
- Maintenance and Reliability Management and Operations
- Evolution of maintenance
- What is maintenance
- Defining maintenance objectives
- Balancing asset Performance, Risk and Cost
- Maintenance Reliability Framework
- Reliability Centered Maintenance (RCM)/Failure Mode and Effect
- Analysis (FMEA) overview
- Failure Management Options
- Planned Maintenance Optimization (PMO)
- Maintenance Work Management System
- Measuring Maintenance Performance (Leading and Lagging
- Indicators)
- Failure Reporting and Correction Action System (FRACAS)/Defect
- Elimination
- Root Cause Analysis (RCA)
- Practice Test
- Organization and Leadership skills to influence reliability
- Definition and types of leadership
- Influencing teams and reliability
- Understanding human behavior and how performance is created
- Key Leadership Enablers
- Change Management
- Reliability and Asset Performance
- Plant, Process and People (3P) Reliability Overview and full potential realization
- Asset life cycle reliability management strategies (Design/Acquire for reliability, operate for reliability and maintain for reliability)
- Reliability Engineering concepts and calculations
- Practice Test
- Predictive Maintenance Technologies
- Oil Analysis
- Non-Destructive Testing (NDT)
- Eddy Current
- Magnetic Particle
- Dye Penetrant
- Shock Pulse
- Practice Test
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Day 2:
Day 3:
Day 4:
Day 5:
Our Methodology
- Make coaching and monitoring innovative and using modern
- Media training also using on the go training by using interactive means and focusing on
- The exercises, practical applications and real situations study
- Live delivery method, instructor-led training
- Experienced consultant, trainers, and professional
- Qualified trainer with high-level experience
Attendance Reports
- Send daily attendance reports to training departments
- Send full attendance report to training dep. by the end of the course
- Attend 100 % from the course days also provide daily
- Issue attendance certificate for participant who attend minimum 80% from the course duration
Pre/Post Reports
- Pre- assessment before starting training
- Post assessment after finishing training
- Full report for the difference between Pre-& Post assessment
Who Should Attend
- Asset Managers
- Reliability Engineers
- Maintenance Managers
- Engineering Managers
- Operations Managers
- Operations and Maintenance Supervisor
